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PLC Lab
PLC Lab

PLC Trainer Kit and application modules

1. Allen Bradley Micro 810 PLC Trainer Kit
  • AB Micro810 Controller with 6 digital inputs and 4 digital outputs and 2 analog inputs
  • 6 Digital input switches and 4 Digital outputs with LED indication
  • 2 analog inputs 0-10V variable
  • 24V operated, built-in power supply, additional 5V, 750mA Power Supply
  • 4 NO contacts of the relays connected at outputs of the PLC and a buzzer
  • Computer connectivity to download the program using USB Port
  • Connected Component Workbench programming software
  • System requirements: I3 processor based system with Windows 7 Environment with service pack 1 or windows 8 OS
2. Allen Bradley Micro 820 PLC Trainer Kit
  • AB Micro 820 controller with 8 digital inputs, 7 digital outputs 2 analog inputs and 1 analog output
  • Ethernet Connectivity
  • 24V DC operated, built-in power supply, additional 5V, 750mA Power Supply
  • 8 digital inputs and 7 digital outputs with LED indications
  • 2 analog inputs 0-10V and 1 analog output at the output side
  • 7 NO contacts of the relays connected at outputs of the PLC and a buzzer
  • Computer connectivity to download the program
  • Connected Component Workbench programming software
  • System requirements: I3 processor based system with Windows 7 Environment with service pack 1 or windows 8 OS
3. Allen Bradley Micro 850 PLC Trainer Kit
  • AB Micro 850 controller with 14 digital inputs,10 digital outputs
  • High speed counter inputs
  • Embedded USB programming and serial port (RS 232/485)
  • Ethernet connectivity
  • MOD Bus RTU Protocol
  • 24V DC operated, built-in power supply, additional 5V, 750mA Power Supply
  • 14 digital inputs and 10 digital outputs with LED indications
  • Connected Component Workbench programming software
  • System requirements: I3 processor based system with Windows 7 Environment with service pack 1 or windows 8 OS

Working Modules

1. Lift
  • 3 floors (Ground plus two floors) sheet metal module
  • Floor request switches and Floor sensing switches 6 inputs to PLC
  • Cabin – geared DC motor with forward and reverse movement
  • Proper termination to wire inputs and outputs to PLC
2. Conveyor working model
  • Sloped conveyor with shawl sheet metal module
  • Proximity sensor to sense the shawl
  • Start, Stop Push switches and FWD / REV toggle switch and buzzer
  • Conveyor belt with geared DC Motor drive
  • Proper termination to wire inputs and outputs to PLC
3. Water Level controller working model
  • sump and Overhead tank sheet metal module
  • Low level and high level sensors in overhead tank
  • 24 V Solenoid valve to drain water
  • 12V Water Pump to pump water from sump
  • 12 V and 24V Power Supply
4. Traffic Light Control
  • 4 junctions Road with 4 Lamp Posts module
  • Red, Yellow and Green Lamps only on all the four sides
  • Day and Night operations control switch
5. DOL Starter and Single Phase Preventer suitable for 3 HP Motor
  • 16A, 3 phase Main Contactor,
  • 4A Overload relay, Single phase preventer circuit
  • Start and Stop Push Buttons, Fuses
  • Power wiring and Control wiring termination
6. Star Delta Starter suitable for 5 HP Motor
  • 3 nos. of 16A, 3 phase Contactors
  • Start and Stop Push Buttons, Fuses
  • Power wiring and Control wiring termination
  • Powder Coated MS Stands
7. Bottle filling system
  • sump and Overhead tank module
  • Low level and high level sensors in overhead tank
  • 24 V Solenoid valve to drain water
  • 12V Water Pump to pump water from sump
  • 12 V and 24V Power Supply
  • DC geared motor control turn table
  • Proximity sensor to sense the tumbler in the turn table
  • Time routine to pour water
8. Stair Case Light
  • 3 floors, Gnd, I and II floor
  • 4 no. of switches
  • 2 Staircase lights
  • PLC inputs and outputs termination
  • Wooden casing
9. DC Motor speed control and measurement of speed
  • 24V Geared DC motor about 40 rpm
  • Coupled with Rotary encoder
  • Speed control of DC Motor using PWM
  • Measurement of speed using output pulses from Rotary Encoder
10. Colour sorter
  • The different colour pellets are sorted according to the colour
  • The tray is shifted towards the colour sensor using stepper motor
  • Sorted pellets are moved to the corresponding cups using servo motor